Helmet

ABSTRACT

A helmet ( 10 ) formed of a plurality of layers wherein at least one of the layers comprises a plurality of beads ( 16 ) encased within a liner ( 28 ), and a second liner selected from the group consisting of a hard layer ( 36 ) and a soft layer ( 26 ).

The present application is a continuation-in-part of application Ser. No. 13/261,925 filed Jun. 27, 2014, the teachings of which are hereby incorporated by reference.

FIELD OF THE INVENTION

The present invention relates to helmets and more particularly, relates to helmets to protect the head of the user when undertaking an activity posing a danger to the user's head.

BACKGROUND OF THE INVENTION

The use of helmets when participating in an activity has grown enormously over the years. Originally used only in relatively violent sports such as football, their use in other activities has increased as medical science has established the dangers for head injuries in many activities. Helmets are now worn in a wide range of sporting activities such as playing hockey, skiing, skating, and the like. They are also widely used in other recreational activities such as bicycling, inline skating, skateboarding, etc.

The design of helmets has also evolved substantially and many helmets are designed for a specific activity. Original designs normally consisted simply of a hard outer shell with some inner cushioning material. This is still the basic design which is utilized for many different types of helmets.

The prime purpose of the helmet is to protect the head of the wearer should it come in contact with a hard surface. As the design of helmets has progressed, differing materials have been utilized in order to provide the maximum impact resistance. This is generally accomplished by using different density foams and the like.

SUMMARY OF THE INVENTION

It is an object of the present invention to provide improvements in helmet designs which can be adapted for many different purposes and/or activities. Some activities require special design considerations. Thus, for example, the popularity of renting bicycles from one station and dropping them off at another station has increased in many urban areas. One problem with this arrangement is that the bicycle riders generally are not using any helmets for protection. As it is highly inconvenient to continually carry a helmet, most people opt to not utilize any head protection. Since rental helmets are not considered desirable for health reasons, it would be desirable to provide a helmet structure which is compact and portable.

Helmets according to the present invention can be designed in many different ways. Some of the helmets will have a hard outer shell in a conventional manner while others will have a soft outer shell to enhance portability such that they can be easily carried around by the user.

Other helmets need to be designed to reduce the impact or in other words, provide for controlled deceleration of the head. Recent evidence has raised the possibility that concussions can lead to other medical problems later in life and particularly some forms of dementia. These frequently occur in high impact sports such as football and hockey.

According to one aspect of the present invention, there is provided a helmet comprising a plurality of layers, at least one of the layers comprising a plurality of beads, the beads being encased within a liner, and a second layer selected from the group consisting of a hard layer and a soft layer.

In one embodiment of the invention, there is provided a helmet which comprises beads contained within a liner and an air bladder. This helmet will have a soft outer shell and is collapsible rendering it ideal for uses where the helmet is desirably portable.

In a second embodiment, there is provided a soft outer shell along with the use of beads. Again, this design is relatively collapsible and suitable for portability.

In a further embodiment of the invention, there is provided a hard outer shell with an interior comprising beads and an air bladder.

In a fourth embodiment of the invention, there is provided a hard outer shell with encased beads forming the cushioning layer.

In a still further embodiment of the present invention, there is provided a helmet which has a hard shell with a layer of encased beads within. However, over the hard shell, there is a further layer of beads with a soft outer shell.

In a still further embodiment, there is provided a hard outer shell with an interior honeycomb design.

A variation of the above will include a soft outer shell and a honeycomb design.

In a still further embodiment, there is provided a hard shell having an interior honeycomb design. However, exteriorly of the hard shell there is provided a honeycomb design and a soft outer shell.

In a further embodiment, there is provided a hard shell having an interior formed of encased beads and an air bladder. Exteriorly of the hard shell, there are provided both an air bladder and encased beads and a soft outer shell.

In the instance wherein the helmet uses a hard outer shell, such structures are well known in the art and many different designs are available. It suffices to say that the hard outer shell may be formed of any suitable material and may have any suitable design. The nature of the hard shell and the design will partially be dictated by the activity for which it is designed. The use of pellets or beads in some of the embodiments of the present invention will entail the use of a plurality of pieces of particulate matter which are encased in a holder or liner. The beads may be formed of many different materials and may be of a plastic material such as a polypropylene. However, other materials which can be engineered to have particular properties could also be utilized in the practice of the present invention.

The shape of the beads can be varied. In one embodiment, one may utilize circular beads which have varying sizes or diameters. Thus, the beads would be irregular with the smaller beads fitting between some larger beads. This has the effect of providing a greater cushioning.

In another embodiment, the beads are of an irregular configuration. They will preferably have a plurality of flat surfaces arranged in varying directions. As such, the beads will not fit together in a regular pattern and the particular configuration of any one bead would by itself be irregular.

The overall thickness of the layer of the beads can vary and would depend on the desired protection.

In the case of the air bladder, any conventional air bladder might be utilized. Preferably, the valve arrangement is one which would permit the user to blow into the same or alternatively, to utilize an inflation device. Also, the valve arrangement is preferably one wherein air is prevented from entering the valve to the air bladder following deflation. This will permit the helmet to be collapsible and to stay in a collapsed state. One may use separate dedicated valves or alternatively a honeycomb layer comprising a closed cell configuration, the closed cell frequently having a second material therein. Honeycomb structures are known per se and many different materials could be utilized.

The present invention utilizes different elements of the helmet to reduce the forces of impact to the human head and brain. These different mechanisms can be designed to absorb, dissipate and divert forces directed to the head.

The liner used to encase the beads, as aforementioned, can be formed of many different materials. In broader terms, the liner may be made either of an expandable or relatively rigid material. The expandable material may be, for example, a knit type material. The use of different materials can control the compaction of the beads. Thus, in the case of an expandable material, the beads are forced to move and thus supply a controlled compaction. In the case of a more rigid material, one may use a denser bead structure and thereby provide a harder cushion. The horizontal and vertical walls forming the liner can be made from a variety of material which, as aforementioned, in the case of a softer material will deform more easily and expand to absorb shock.

The air bladder may be utilized with walls of varying degrees of elasticity from soft to rigid to contain air at different pressures.

As previously mentioned, one may have a combination inlet/outlet valve or alternatively, separate valves. In either case, the inflation valve or portion thereof would open to admit air and close automatically to hold the air or other gas within the bladder.

The outlet valve can open when activated manually but would close automatically when the manual pressure is released. The outlet valve may also function as a pressure safety valve to release air when pressure reaches a given point. It will open automatically and then close once the excess air pressure has been released. Naturally, a separate pressure safety valve may be provided.

As utilized herein, the word “layers” will include all layers wherein a first material will lie adjacent to a second material. The orientation of the layers can be any desired and will include both horizontal, vertical and diagonal layers.

BRIEF DESCRIPTION OF THE DRAWINGS

Having thus generally described the invention, reference will be made to the accompanying drawings illustrating embodiments thereof, in which:

FIG. 1A is a perspective view of a helmet structure according to one embodiment of the present invention;

FIG. 1B is a partial cutaway view thereof;

FIG. 1C is an enlargement of a portion of the cutaway view of FIG. 1B;

FIG. 1D is a cross-sectional view thereof;

FIG. 2A is a perspective view of a further embodiment of a helmet according to the present invention;

FIG. 2B is a partial cutaway view thereof;

FIG. 2C is a partial sectional view thereof;

FIG. 2D is a longitudinal cross-sectional view thereof;

FIG. 3A is a perspective view of a further embodiment of a helmet according to the present invention;

FIG. 3B is a partial cutaway view thereof;

FIG. 3C is a further partial cutaway view;

FIG. 3D is a longitudinal cross-sectional view thereof;

FIG. 4A is a perspective view of a further embodiment of a helmet according to the present invention;

FIG. 4B is a partial cutaway view thereof;

FIG. 4C is a further cutaway view thereof;

FIG. 4D is a longitudinal cross-sectional view thereof;

FIG. 5A is a side elevational view of a further embodiment of a helmet according to the present invention;

FIG. 5B is a partial cutaway view thereof;

FIG. 5C is a longitudinal cross-sectional view thereof;

FIG. 6A is a side elevational view of a further embodiment of a helmet according to the present invention;

FIG. 6B is a partial cutaway view thereof;

FIG. 6C is a longitudinal sectional view thereof;

FIG. 7A is a front elevational view of a further embodiment of a helmet according to the present invention;

FIG. 7B is a cross-sectional view thereof;

FIG. 8A is a front elevational view of a further embodiment of a helmet according to the present invention;

FIG. 8B is a cross-sectional view thereof;

FIG. 9A is a front elevational view of a further embodiment of a helmet according to the present invention;

FIG. 9B is a cross-sectional view thereof;

FIG. 10A is a front elevational view of a further embodiment of a helmet according to the present invention;

FIG. 10B is a partial cutaway view thereof; and

FIG. 10C is an enlarged view of a portion of the cutaway view of FIG. 10B.

DETAILED DESCRIPTION OF THE INVENTION

Referring to the drawings in greater detail and by reference characters thereto, there is illustrated in FIG. 1 a first embodiment of the helmet according to the present invention. The helmet is generally designated by reference numeral 10 and has a rigid outer shell 12. Mounted interiorly of rigid outer shell 12 is an air bladder 14 with a valve 20 for inflation/deflation. Surrounding air bladder 14 is a soft liner 18 containing a plurality of beads or pellets 16.

In the embodiment of FIG. 2, helmet 24 has a soft outer shell 26. An inner liner 28 contains beads or pellets 30.

Turning to FIG. 3, a helmet 34 has a hard outer shell 36. Mounted interiorly of hard outer shell 36 is an air bladder 38 which is equipped with an inflation/deflation valve 40. An inner liner 42 extends about air bladder 38 and contains a plurality of beads 44.

The embodiment of FIG. 4 illustrates a helmet 48 having a hard outer shell 50. Interiorly of hard outer shell 50 is an inner liner 52 containing beads 54.

Turning to the embodiment of FIG. 5, helmet 56 includes a hard shell 58. On the inner side of hard shell 58, there is an air bladder 60 with an inflation/deflation valve 62. Extending about air bladder 60 is an inner soft liner 64 containing a plurality of beads 66. On the outer side of hard shell 58, there is provided an air bladder 68 surrounded by a soft outer liner 70 containing beads 72. Finally, there is provided a soft cover shell 73.

In the embodiment of FIG. 6, there is provided a helmet 73 having a hard shell 74 with an inner soft liner 76 containing beads 78. On the exterior of hard shell 74, there is provided an outer soft liner 80 containing beads 82. An outer soft shell 84 is utilized.

The embodiment of FIG. 7 illustrates a helmet generally designated by reference numeral 86. Helmet 86 has an inner honeycomb structure 88 and a hard outer shell 90. Honeycomb structure 88 consists of a plurality of separated cells which will crush as required. If so desired, the cells of honeycomb structure 88 may include interiorly thereof a further substance which may be of a shock absorbing nature.

In the embodiment of FIG. 8, helmet 94 has a honeycomb structure 96 and a soft outer shell 98.

A helmet 104 is illustrated in FIG. 9 and which helmet is comprised of a hard shell 106 having an interior honeycomb structure 108. Exteriorly of hard shell 106, there is provided an exterior honeycomb structure 110 and a soft shell 112.

In FIG. 10, there is illustrated a helmet generally designated by reference numeral 116 has an interior air bladder 118 (valve not shown) surrounded by a liner containing beads 120. A hard shell 121 surrounds this structure. Exteriorly of hard shell 121, there is provided an exterior air bladder 122 and a liner 124 to encase beads 126. This arrangement is covered by a soft outer shell 128. 

I claim:
 1. A helmet (10) comprising: a plurality of layers; a first layer comprising a plurality of beads (16), said beads being encased within a liner (28); a second layer comprising a hard layer (36); and an air bladder (38) containing a gas therein.
 2. The helmet (10) of claim 1 wherein said beads (16) have an irregular configuration, said irregular configuration being such that a plurality of said beads have a plurality of flat surfaces.
 3. The helmet (10) of claim 1 wherein said beads (16) have a uniform configuration and a plurality of different sizes.
 4. The helmet (10) of claim 1 wherein said beads (16) are assorted sizes.
 5. The helmet (10) of claim 1 wherein said liner (28) is a cloth liner.
 6. The helmet (10) of claim 5 further including an inlet valve (40).
 7. The helmet (10) of claim 6 further including a separate outlet valve (62).
 8. The helmet (10) of claim 6 further including a combination inlet and outlet valve (40).
 9. The helmet (10) of claim 1 wherein said helmet (10) has an outer layer comprising said hard layer (36), an intermediate layer comprising said beads (16), and an inner most layer comprising said air bladder (38).
 10. The helmet (10) of claim 1 wherein said helmet (10) has an outer layer formed of said hard layer (36) and an inner layer formed of said beads (16).
 11. The helmet (10) of claim 1 wherein said liner (28) is formed of a material which is expandable.
 12. The helmet (10) of claim 1 wherein said liner (28) is a rigid liner.
 13. The helmet (10) of claim 1 wherein said air bladder (38) is enclosed within said layer comprising a plurality of beads (16).
 14. The helmet (10) of claim 6 further including a safety valve (62) associated with said air bladder (38), said safety valve (62) designed to release said gas at a desired pressure to lower internal pressure to a desired value. 